远程控制单吊卡起下管柱作业工艺

耿玉广; 裴雅诗; 谷全福; 黄树; 孙连会; 王建伟

doi:10.13639/j.odpt.2016.05.031

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远程控制单吊卡起下管柱作业工艺

耿玉广, 裴雅诗, 谷全福, 黄树, 孙连会, 王建伟

文章导航 > 石油钻采工艺 > 2016 > 38(5): 709-712

耿玉广, 裴雅诗, 谷全福, 黄树, 孙连会, 王建伟. 远程控制单吊卡起下管柱作业工艺[J]. 石油钻采工艺, 2016, 38(5): 709-712. doi: 10.13639/j.odpt.2016.05.031

引用本文:

耿玉广, 裴雅诗, 谷全福, 黄树, 孙连会, 王建伟. 远程控制单吊卡起下管柱作业工艺[J]. 石油钻采工艺, 2016, 38(5): 709-712. doi: 10.13639/j.odpt.2016.05.031

GENG Yuguang, PEI Yashi, GU Quanfu, HUANG Shu, SUN Lianhui, WANG Jianwei. Tripping of pipe string using singular elevator with remote control[J]. Oil Drilling & Production Technology, 2016, 38(5): 709-712. doi: 10.13639/j.odpt.2016.05.031

Citation:

GENG Yuguang, PEI Yashi, GU Quanfu, HUANG Shu, SUN Lianhui, WANG Jianwei. Tripping of pipe string using singular elevator with remote control[J]. Oil Drilling & Production Technology, 2016, 38(5): 709-712. doi: 10.13639/j.odpt.2016.05.031

远程控制单吊卡起下管柱作业工艺

doi: 10.13639/j.odpt.2016.05.031

1.
中国石油华北油田分公司采油工程研究院
2.
中国石油北京销售公司第二分公司
3.
中国石油华北油田分公司第二采油厂
4.
河北华北石油荣盛机械制造有限公司

详细信息

中图分类号: TE358

Tripping of pipe string using singular elevator with remote control

1.
Production Engineering Research Institute of PetroChina Huabei Oilfield Company, Renqiu, Hebei 062552, China
2.
No. 2 Branch Company of PetroChina Beijing Marketing Company, Beijing 100101, China
3.
No. 2 Oil Production Plant, PetroChina Huabei Oilfield Company, Bazhou, Hebei 065709, China
4.
Rongsheng Machinery Fabrication Co. Ltd, Renqiu, Hebei 062552, China

摘要: 在修井作业中，起下管柱的工作量最大、耗费时间最长，现在国内普遍采用的双吊卡倒换起下管柱工艺存在着工人劳动强度大、工作条件差、安全隐患多等问题。针对这种情况，基于现有修井机液压、电、气源条件，综合运用电控、液动、气动技术原理研制了一种远程控制单吊卡起下管柱施工工艺。其特点是：液动吊卡始终挂在两侧吊环上，无需拔插吊卡销子、摘挂吊环和搬抬倒换吊卡，有效地避免了人工操作时挂单吊环问题的发生；通过机械手扶正两侧吊环带着液动吊卡摆动，利用吊环与吊卡之间的柔性连接，即可完成油管在垂向与横向之间任意角度下吊卡对油管的抓取或放开；管柱提升、下放、上卸扣、移运、扶正等功能全部由操车手远程控制完成，实现了井口操作无人化，降低了工人劳动强度，削减了施工安全隐患，提高了安全操作水平。
- 修井作业 /
- 远程控制 /
- 起下管柱 /
- 单吊卡作业 /
- 液动吊卡 /
- 气动油管卡盘
Abstract: During workover operation, tripping of toolstring may involve the heaviest workload and the longest working time. Conventional dual-elevator system extensively adopted in China for tripping toolstring are characterized by high labor intensity, poor working conditions and severe potential risks. To remove these problems, electric, hydraulic , pneumatic principles have been deployed to develop an innovative process for tripping toolstring by using singular elevator with remote control in accordance with existing hydraulic, electric and pneumatic conditions available on site. The innovative tripping system has following features: with hydraulic elevators attached to eyebolts on both side continuously, it is not necessary to operate elevator pins, eyebolts or replace elevators. In this way, problems related to operation of singular eyebolt in manual operation can be eliminated properly. Since manipulators can be used to position eyebolts on both sides to drive hydraulic elevators, and with flexible connections among eyebolts and elevators, the elevator may capture or release tubing at any angle vertically and horizontally. With lifting, lowering, connecting, transportation, centralizing and other operations of toolstring can be performed by operators through remote control, no operator is required on wellhead. In this way, labor intensity can be reduced effectively. In addition, with operational risks removed, safety of relevant operation can be guaranteed.
- workover /
- remote control /
- tripping pipe string /
- single-elevator operation /
- hydraulic elevator /
- pneumatic tubing chuck

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远程控制单吊卡起下管柱作业工艺

doi: 10.13639/j.odpt.2016.05.031

1. 中国石油华北油田分公司采油工程研究院

2. 中国石油北京销售公司第二分公司

3. 中国石油华北油田分公司第二采油厂

4. 河北华北石油荣盛机械制造有限公司

收稿日期: 2019-05-17
修回日期: 2019-05-17
刊出日期: 2016-11-08

中图分类号: TE358

关键词:

摘要: 在修井作业中，起下管柱的工作量最大、耗费时间最长，现在国内普遍采用的双吊卡倒换起下管柱工艺存在着工人劳动强度大、工作条件差、安全隐患多等问题。针对这种情况，基于现有修井机液压、电、气源条件，综合运用电控、液动、气动技术原理研制了一种远程控制单吊卡起下管柱施工工艺。其特点是：液动吊卡始终挂在两侧吊环上，无需拔插吊卡销子、摘挂吊环和搬抬倒换吊卡，有效地避免了人工操作时挂单吊环问题的发生；通过机械手扶正两侧吊环带着液动吊卡摆动，利用吊环与吊卡之间的柔性连接，即可完成油管在垂向与横向之间任意角度下吊卡对油管的抓取或放开；管柱提升、下放、上卸扣、移运、扶正等功能全部由操车手远程控制完成，实现了井口操作无人化，降低了工人劳动强度，削减了施工安全隐患，提高了安全操作水平。

English Abstract

Tripping of pipe string using singular elevator with remote control

1. Production Engineering Research Institute of PetroChina Huabei Oilfield Company, Renqiu, Hebei 062552, China

2. No. 2 Branch Company of PetroChina Beijing Marketing Company, Beijing 100101, China

3. No. 2 Oil Production Plant, PetroChina Huabei Oilfield Company, Bazhou, Hebei 065709, China

4. Rongsheng Machinery Fabrication Co. Ltd, Renqiu, Hebei 062552, China

Received Date: 2019-05-17
Rev Recd Date: 2019-05-17
Publish Date: 2016-11-08

Keywords:

Abstract: During workover operation, tripping of toolstring may involve the heaviest workload and the longest working time. Conventional dual-elevator system extensively adopted in China for tripping toolstring are characterized by high labor intensity, poor working conditions and severe potential risks. To remove these problems, electric, hydraulic , pneumatic principles have been deployed to develop an innovative process for tripping toolstring by using singular elevator with remote control in accordance with existing hydraulic, electric and pneumatic conditions available on site. The innovative tripping system has following features: with hydraulic elevators attached to eyebolts on both side continuously, it is not necessary to operate elevator pins, eyebolts or replace elevators. In this way, problems related to operation of singular eyebolt in manual operation can be eliminated properly. Since manipulators can be used to position eyebolts on both sides to drive hydraulic elevators, and with flexible connections among eyebolts and elevators, the elevator may capture or release tubing at any angle vertically and horizontally. With lifting, lowering, connecting, transportation, centralizing and other operations of toolstring can be performed by operators through remote control, no operator is required on wellhead. In this way, labor intensity can be reduced effectively. In addition, with operational risks removed, safety of relevant operation can be guaranteed.

耿玉广, 裴雅诗, 谷全福, 黄树, 孙连会, 王建伟. 远程控制单吊卡起下管柱作业工艺[J]. 石油钻采工艺, 2016, 38(5): 709-712. doi: 10.13639/j.odpt.2016.05.031

引用本文:

耿玉广, 裴雅诗, 谷全福, 黄树, 孙连会, 王建伟. 远程控制单吊卡起下管柱作业工艺[J]. 石油钻采工艺, 2016, 38(5): 709-712. doi: 10.13639/j.odpt.2016.05.031

Citation: