荣准,张航,陶垒,马亚超,张琦,颜爽,曾皓. 川东北沙溪庙组硬质砂岩地层斧形PDC齿设计及破岩性能[J]. 石油钻采工艺,2023,45(4):455-462. DOI: 10.13639/j.odpt.202303002
引用本文: 荣准,张航,陶垒,马亚超,张琦,颜爽,曾皓. 川东北沙溪庙组硬质砂岩地层斧形PDC齿设计及破岩性能[J]. 石油钻采工艺,2023,45(4):455-462. DOI: 10.13639/j.odpt.202303002
RONG Zhun, ZHANG Hang, TAO Lei, MA Yachao, ZHANG Qi, YAN Shuang, ZENG Hao. Design and rock-breaking performance of axe-shaped PDC cutter for hard sandstone of Shaximiao Formation, northeastern Sichuan Basin[J]. Oil Drilling & Production Technology, 2023, 45(4): 455-462. DOI: 10.13639/j.odpt.202303002
Citation: RONG Zhun, ZHANG Hang, TAO Lei, MA Yachao, ZHANG Qi, YAN Shuang, ZENG Hao. Design and rock-breaking performance of axe-shaped PDC cutter for hard sandstone of Shaximiao Formation, northeastern Sichuan Basin[J]. Oil Drilling & Production Technology, 2023, 45(4): 455-462. DOI: 10.13639/j.odpt.202303002

川东北沙溪庙组硬质砂岩地层斧形PDC齿设计及破岩性能

Design and rock-breaking performance of axe-shaped PDC cutter for hard sandstone of Shaximiao Formation, northeastern Sichuan Basin

  • 摘要: 斧形PDC齿因其独特的齿形结构而具有优越的破岩性能,但对斧形PDC齿破岩性能与其齿刃角优化设计研究尚不明确。建立了切削齿切削与压入破岩结合的岩石破碎综合比能评价方法,利用破岩仿真模型,开展了斧形PDC齿齿刃角优化研究,并对优化后斧形PDC齿进行了破岩性能仿真。研究结果表明,随齿刃角逐渐增大,斧形PDC齿的岩石破碎综合比能呈“N”型变化趋势,齿刃角为130°的斧形PDC齿在硬质砂岩具有优异的破岩性能,其切削力较常规PDC齿降低了35%,切削破岩比能、压入破岩比能和岩石破碎综合比能分别较常规PDC齿降低20%、5.9%和10.5%。室内破岩试验表明斧形齿较常规齿切削破岩比能降低了35.2%,攻入性更强。该研究为川东北沙溪庙组硬质砂岩的个性化PDC钻头设计提供了理论基础。

     

    Abstract: Axe-shaped PDC cutter is well performed in rock breaking owing to its unique structure, but its rock-breaking performance and optimal working angle remain unclear. An evaluation method of total specific energy for rock breaking by cutting combining with pressing was established. By using the rock-breaking simulation model, the working angle optimization of axe-shaped PDC cutter was investigated, and a simulation was conducted on the axe-shaped PDC cutter with optimized working angle. The results show that the composite rock-breaking specific energy of the axe-shaped PDC cutter changes in an “N” pattern as the working angle increases. The axe-shaped PDC cutter with the working angle of 130° is excellently performed in hard sandstone, with the cutting force, cutting rock-breaking specific energy, pressing rock-breaking specific energy, and composite rock-breaking specific energy of 35%, 20%, 5.9% and 10.5% lower respectively than that of conventional PDC cutter. Laboratory experiment shows that the cutting rock-breaking specific energy of the axe-shaped PDC cutter reduces by 35.2% and shows a greater penetration. The research provides a theoretical foundation for customization of PDC cutter for hard sandstone of Shaximiao Formation in northeastern Sichuan Basin.

     

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