窦益华,赵兴邦,米红学,贺建磊,牛占山,李明飞. 典型工况下完井管柱井下安全阀力学性能分析[J]. 石油钻采工艺,2023,45(2):184-189. DOI: 10.13639/j.odpt.2023.02.009
引用本文: 窦益华,赵兴邦,米红学,贺建磊,牛占山,李明飞. 典型工况下完井管柱井下安全阀力学性能分析[J]. 石油钻采工艺,2023,45(2):184-189. DOI: 10.13639/j.odpt.2023.02.009
DOU Yihua, ZHAO Xingbang, MI Hongxue, HE Jianlei, NIU Zhanshan, LI Mingfei. Mechanical performance analysis of downhole safety valve of completion string under typical working conditions[J]. Oil Drilling & Production Technology, 2023, 45(2): 184-189. DOI: 10.13639/j.odpt.2023.02.009
Citation: DOU Yihua, ZHAO Xingbang, MI Hongxue, HE Jianlei, NIU Zhanshan, LI Mingfei. Mechanical performance analysis of downhole safety valve of completion string under typical working conditions[J]. Oil Drilling & Production Technology, 2023, 45(2): 184-189. DOI: 10.13639/j.odpt.2023.02.009

典型工况下完井管柱井下安全阀力学性能分析

Mechanical performance analysis of downhole safety valve of completion string under typical working conditions

  • 摘要: 井下安全阀作为油气井完整性的重要屏障,其工作性能和力学行为对安全生产至关重要。以西部油田深井常用井下安全阀为例,建立安全阀三维有限元分析模型,根据模型各几何体的结构特点在前处理阶段对模型网格作细部处理,应用有限元分析软件的弹簧仿真功能对模型中的弹簧作等效替换,考虑坐封、压裂、开井、关井4种典型工况,分析安全阀体和关键部件的工作程序和力学性能。结果表明,压裂工况下安全阀应力值最高,为最不利工况,其最大应力与大部分部件应力差值超过250 MPa,虽整体应力强度安全系数在1.41以上,但关键零部件应力分布不均。其中,中心管大部分部位应力差值超过200 MPa,导致应力分布的折线图呈现出“山峰”式变化,其端部附近几毫米位置处应力差值超过70 MPa,导致应力分布呈现出从一点迅速上升的变化趋势;下部接头大部分部位应力差值超过300 MPa,边角附近的应力差值超过150 MPa;传力筒整体应力较为均匀,但端面局部应力有突变情况,突变值超过200 MPa。研究结果对安全阀及类似井下工具改进设计及使用具有借鉴意义。

     

    Abstract: The downhole safety valve is an important barrier to maintain the well integrity, and its working performance and mechanical behavior are vital for safe production. With the downhole safety valve commonly used in deep wells of China’s western oilfields as an example, a three-dimensional finite element analysis model of the safety valve was established. Localized mesh refinement of the model was performed during pre-processing, according to the structural characteristics of each geometric body of the model, and the spring in the model was replaced equivalently by the spring simulation function of the finite element analysis software. Considering four typical working conditions, namely, setting, fracturing, opening and closing, the working procedure and mechanical properties of the safety valve body and key components were analyzed. The results show that the downhole safety valve presents the highest stress under the fracturing condition, representing the harshest condition, with a difference of more than 250 MPa from the stresses of most parts. Although the overall safety factor of stress intensity is above 1.41, the stress distribution of key parts is uneven. The stress difference in most parts of the central tube exceeds 200 MPa, which leads to the peak of the line plot of stress distribution. Moreover, the stress difference at a few millimeters near the end of the central tube exceeds 70 MPa, which results in a rapid increase in stress distribution from one point. The stress difference in most parts of the lower joint is over 300 MPa, and the stress difference near the corners is over 150 MPa. The overall stress of the force transmission cylinder is relatively uniform, but the local stress of the end face presents a sudden change with a magnitude exceeding 200 MPa. The findings of this research provide guidance for improving the design and application of safety valves and similar downhole tools.

     

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