彭硕,黄文君,高德利. 岩屑床破坏器清岩效果评价与结构优化设计[J]. 石油钻采工艺,2022,44(3):276-282. DOI: 10.13639/j.odpt.2022.03.002
引用本文: 彭硕,黄文君,高德利. 岩屑床破坏器清岩效果评价与结构优化设计[J]. 石油钻采工艺,2022,44(3):276-282. DOI: 10.13639/j.odpt.2022.03.002
PENG Shuo, HUANG Wenjun, GAO Deli. Evaluation of rock-clearing effect and structure optimization design of cuttings bed breaker[J]. Oil Drilling & Production Technology, 2022, 44(3): 276-282. DOI: 10.13639/j.odpt.2022.03.002
Citation: PENG Shuo, HUANG Wenjun, GAO Deli. Evaluation of rock-clearing effect and structure optimization design of cuttings bed breaker[J]. Oil Drilling & Production Technology, 2022, 44(3): 276-282. DOI: 10.13639/j.odpt.2022.03.002

岩屑床破坏器清岩效果评价与结构优化设计

Evaluation of rock-clearing effect and structure optimization design of cuttings bed breaker

  • 摘要: 在大位移井、长水平井钻进过程中,破碎的岩屑容易在井筒环空低边堆积形成岩屑床,易导致钻杆屈曲、钻具摩阻和扭矩增大、当量循环密度异常甚至出现卡钻事故。岩屑床破坏器可有效搅动沉积的岩屑床,提高井眼清洁效果。以岩屑床破坏器为研究对象,开展了清岩效果定量评价与结构优化设计研究。通过计算流体动力学揭示了岩屑床破坏器的清岩机理,建立了一套岩屑床破坏器清岩效果评估方法,并利用该方法对3种典型岩屑床破坏器的清岩效果进行了量化评估,确定了清岩效果最优的叶片结构,分析了该叶片结构参数对清岩效果的影响规律,进而优化了结构参数。研究表明:在3种类型叶片结构中,反螺旋形叶片岩屑床破坏器清岩效果最佳,通过增加螺旋角度和优选叶片数目可明显提高其清岩效果。该研究为岩屑床破坏器的结构优化设计提供了理论基础。

     

    Abstract: During the drilling of extended-reach wells and long horizontal wells, broken cuttings easily accumulate on the low side of the wellbore annulus to form a cuttings bed, which can easily lead to drill pipe buckling, increased drilling tool friction and torque, abnormal equivalent circulating density, or even drilling accident. The cuttings bed breaker can effectively agitate the deposited cuttings bed and improve wellbore cleaning. Taking the cuttings bed beaker as the research object, the research on quantitative evaluation of rock cleaning effect and structure optimization design were carried out. The rock-clearing mechanism of the cuttings bed beaker was revealed by using computational fluid dynamics, and a set of methods on evaluating the rock-clearing effect of the cuttings bed beaker were established. Based on quantitative evaluation, the blade structure with best rock cleaning effect was determined, the influence of the blade structure parameters on the rock clearing effect was analyzed, and then the structure parameters were optimized. The research shows that among the three types of blade structures, the anti-spiral blade cuttings bed beaker has the best rock-clearing effect, and its rock-clearing effect can be significantly improved by increasing the helix angle and optimizing the number of blades. This research provides a theoretical basis for the structure optimization design of cuttings bed beaker.

     

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