李少安,王居贺,秦垦,王文昌,陈锋,狄勤丰. 超深井上部大尺寸井眼稳定器接头母扣失效机制[J]. 石油钻采工艺,2021,43(3):302-308. DOI: 10.13639/j.odpt.2021.03.006
引用本文: 李少安,王居贺,秦垦,王文昌,陈锋,狄勤丰. 超深井上部大尺寸井眼稳定器接头母扣失效机制[J]. 石油钻采工艺,2021,43(3):302-308. DOI: 10.13639/j.odpt.2021.03.006
LI Shaoan, WANG Juhe, QIN Ken, WANG Wenchang, CHEN Feng, DI Qinfeng. Study on the failure mechanism of large-size hole stabilizer joint of ultra-deep well[J]. Oil Drilling & Production Technology, 2021, 43(3): 302-308. DOI: 10.13639/j.odpt.2021.03.006
Citation: LI Shaoan, WANG Juhe, QIN Ken, WANG Wenchang, CHEN Feng, DI Qinfeng. Study on the failure mechanism of large-size hole stabilizer joint of ultra-deep well[J]. Oil Drilling & Production Technology, 2021, 43(3): 302-308. DOI: 10.13639/j.odpt.2021.03.006

超深井上部大尺寸井眼稳定器接头母扣失效机制

Study on the failure mechanism of large-size hole stabilizer joint of ultra-deep well

  • 摘要: 顺北区块超深井Ø444.5 mm大尺寸井眼井段长达5 000 m,不但需要面对提速、控斜难题,而且存在稳定器母扣频繁失效问题。为此,从钟摆钻具组合(BHA)动力学分析着手,探讨了大尺寸井段稳定器母扣失效机制。基于钻柱动力学有限元方程,研究了大尺寸井眼中BHA稳定器处的复杂动力学特征,确定了稳定器母扣附近的动态弯矩和涡动特征;建立了稳定器母扣端螺纹接头三维有限元模型,利用显式动力学有限元方法分析了复杂载荷作用下稳定器母扣端螺纹接头的应力分布特征;以顺北XX井稳定器母扣断裂失效为例,分析了BHA稳定器母扣端变截面位置附近的动态应力。结果表明,稳定器母扣端轴向振动和扭转振动水平较低,但出现了较强的高频涡动,较大的变截面特征造成稳定器母扣端附近出现很大的高频附加动态弯矩(0~453.0 kN·m)。这一动态弯矩作用产生的母扣螺纹牙应力最高达799.1 MPa,虽然小于与其啮合的钻铤公扣螺纹牙应力(973.1 MPa),但其变化幅度很大(465.0 MPa),而且变化频率很高。这种高频动态变化应力是促使母扣端螺纹接头发生失效的关键原因之一。建议在设计大尺寸井眼BHA时一方面要控制钻柱涡动,另一方面要尽可能减少稳定器附近的动态弯曲效应。

     

    Abstract: The 171/2"(Ø444.5mm) large size boreholes of Ultra-deep well in Shunbei block was a long section, there were not only the problems of speed raising and deviation control, but also the frequent failure of box end of stabilizer. Based on the analysis of pendulum bottom hole assembly(BHA) dynamics, this paper discussed the failure mechanism of box end of stabilizer in large size boreholes. Firstly, based on the dynamic finite element equation of drill string, the complex dynamic characteristics at the stabilizer of BHA in large-size borehole were studied, and the dynamic bending moment and vortex characteristics near the box end of stabilizer were determined. Secondly, a three-dimensional finite element model of the thread joint at the box end of the stabilizer is established, and the stress distribution characteristics of the thread joint under complex load were analyzed by using the explicit dynamic finite element method. Finally, the dynamic stress near the variable cross section position of the BHA stabilizer's box end was deeply analyzed by taken the failure of the box end of stabilizer in Shunbei XX well as an example. The results show that the axial and torsional vibration level of the box end of the stabilizer were low, but there was a strong high frequency vortex, and a high frequency additional dynamic bending moment(0~453.0 kN·m) aroused near the box end of the stabilizer. This bending moment produced a maximum stress of 799.1 MPa on the thread of the box, although the value was less than the stress (973.1 MPa) on the thread of the drill collar pin engaged with it, the amplitude of variation was large (465.0 MPa) and the frequency was high. This high frequency variation stress was one of the key reasons to cause the failure of the box end of the stabilizer. Hence, it is suggested to control the vortex and minimize the dynamic bending effect near the stabilizer when designing large-scale borehole BHA.

     

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