翟晓鹏,孟文波,孔祥吉,王尔钧,黄熠,楼一珊. 用离散颗粒流数值模拟方法预测气井金属网布筛管冲蚀寿命[J]. 石油钻采工艺,2020,42(5):668-672. DOI: 10.13639/j.odpt.2020.05.025
引用本文: 翟晓鹏,孟文波,孔祥吉,王尔钧,黄熠,楼一珊. 用离散颗粒流数值模拟方法预测气井金属网布筛管冲蚀寿命[J]. 石油钻采工艺,2020,42(5):668-672. DOI: 10.13639/j.odpt.2020.05.025
ZHAI Xiaopeng, MENG Wenbo, KONG Xiangji, WANG Erjun, HUANG Yi, LOU Yishan. Applying the DPM numerical simulation method to predict the erosion life of metal mesh screen in gas wells[J]. Oil Drilling & Production Technology, 2020, 42(5): 668-672. DOI: 10.13639/j.odpt.2020.05.025
Citation: ZHAI Xiaopeng, MENG Wenbo, KONG Xiangji, WANG Erjun, HUANG Yi, LOU Yishan. Applying the DPM numerical simulation method to predict the erosion life of metal mesh screen in gas wells[J]. Oil Drilling & Production Technology, 2020, 42(5): 668-672. DOI: 10.13639/j.odpt.2020.05.025

用离散颗粒流数值模拟方法预测气井金属网布筛管冲蚀寿命

Applying the DPM numerical simulation method to predict the erosion life of metal mesh screen in gas wells

  • 摘要: 深水气井生产过程中高速流体携带储层砂粒冲蚀筛管易造成筛管防砂失效。目前室内挂片冲蚀实验仅考虑网布因素,预测的筛管冲蚀寿命误差较大。以气井出砂中常用的金属网布筛管为研究对象,建立全结构三维金属网布筛管数值模拟模型,利用离散颗粒流DPM方法模拟砂粒在筛管中流动冲蚀过程,分析不同流速和浓度下砂粒对金属网布速度分布和冲蚀速率影响,预测金属网布筛管冲蚀寿命。研究发现:(1)筛管冲蚀速率与流体速度呈指数关系,与含砂浓度呈线性关系;流速和含砂浓度越大,冲蚀速率越大;(2)筛网各层结构流速和冲蚀速率不同,入口流速0.5~2.0 m/s之间,第1层筛网流速和冲蚀速率是入口流速和冲蚀速率的2.32~4.20倍和10.91~15.96倍,第2层筛网流速和冲蚀速率是入口速度和冲蚀速率的1.60~2.10倍和3.00~5.58倍;(3)筛管冲蚀破坏首先发生在第1层筛网,筛管结构造成第1层筛网流速扩大是筛网冲蚀破坏的主要原因。利用离散流数值模拟方法预测不同流速下筛网冲蚀寿命,与现场监测寿命值对比,最小误差2.0 %。该方法为气井金属网布筛管出砂冲蚀寿命预测提供新的技术手段。

     

    Abstract: In the production process of deepwater gas well, high-velocity fluid carries reservoir sand grains to erode the screen, which is likely to result in sand control failure of the screen. At present, the laboratory coupon erosion experiment only considers the factors of the mesh, so the error of the predicted screen erosion life is larger. In this paper, a 3D numerical simulation model for the full structure of metal mesh screen was established by taking the metal mesh screen commonly used for sand control of gas well as the research object. The flow and erosion process of sand grains in the screen was simulated by means of the discrete particle flow method (DPM), the influences of sand grains on the velocity distribution and erosion rate of metal mesh at different fluid velocities and concentrations were analyzed, and the erosion life of metal mesh screen was predicted. It is indicated that the screen erosion rate is in an exponential relation with fluid velocity and in a linear relation with sand concentration. The higher the fluid velocity and sand concentration are, the greater the erosion rate is. In addition, the fluid velocity and erosion rate at different mesh layers are different. When the inlet fluid velocity is in the range of 0.5-2.0 m/s, the fluid velocity and erosion rate at the first mesh layer are 2.32-4.20 times and 10.91-15.96 times those at the inlet, and the fluid velocity and erosion rate at the second layer are 1.60-2.10 times and 3.00-5.58 times. What’s more, screen erosion damage firstly happens at the first mesh layer, and the increase of the fluid velocity at the first layer due to the structure of the screen is the main cause of mesh erosion damage. The minimum error between the screen erosion life predicted by the discrete flow numerical simulation method at different fluid velocities and the value monitored on site is 2.0%. In conclusion, this method provides a new technical means for predicting sand erosion life of metal mesh screen in gas wells.

     

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