颜帮川, 李祝军, 魏安超, 徐斐. 海上高温高压井测试流程安全控制技术[J]. 石油钻采工艺, 2016, 38(6): 791-795. DOI: 10.13639/j.odpt.2016.06.015
引用本文: 颜帮川, 李祝军, 魏安超, 徐斐. 海上高温高压井测试流程安全控制技术[J]. 石油钻采工艺, 2016, 38(6): 791-795. DOI: 10.13639/j.odpt.2016.06.015
YAN Bangchuan, LI Zhujun, WEI Anchao, XU Fei. Safety control technology for the testing process of offshore HTHP wells[J]. Oil Drilling & Production Technology, 2016, 38(6): 791-795. DOI: 10.13639/j.odpt.2016.06.015
Citation: YAN Bangchuan, LI Zhujun, WEI Anchao, XU Fei. Safety control technology for the testing process of offshore HTHP wells[J]. Oil Drilling & Production Technology, 2016, 38(6): 791-795. DOI: 10.13639/j.odpt.2016.06.015

海上高温高压井测试流程安全控制技术

Safety control technology for the testing process of offshore HTHP wells

  • 摘要: 海上高温高压井测试技术在地面流程方面主要有水合物生成堵塞管线导致流程超压、高温密封失效、地面流程冲蚀泄漏及燃烧产生高热辐射等难题。为了安全高效地完成测试作业,基于海上平台空间受限的特点,结合高温高压井测试风险, 设计了一套海上高温高压井测试地面流程,建立了一套海上高温高压井测试流程安全控制技术。通过多节点监测实现测试作业动态数据的实时监控和记录,预防了事故的发生并能及时处理复杂情况;通过设备及管线的安全配置,提高作业施工的安全性;设置地面流程应急关断屏障及测试应急放空流程,在发生泄漏时能及时截断地层高压流体来源,有效解决管线堵塞导致的流程憋压、超压问题;设置立体布控的喷淋冷却系统,防止高产天然气燃烧产生的强热辐射对平台设备和人员造成伤害。该技术现场应用效果良好,具有进一步推广应用价值。

     

    Abstract: As for offshore HTHP (high temperature and high pressure) well testing technologies, the main issue in ground process is that hydrate is formed and blocks the pipelines, resulting in a series of difficulties, e.g. flow overpressure, high-temperature seal failure, ground process erosion, leakage and high-heat radiation caused by burning. In order to efficient and safe testing operation, a set of ground processes for offshore HTHP well testing was designed based on the HTHP testing risks, combined with the spatial restriction of offshore platforms. Then, the safety control technology for the testing process of offshore HTHP wells was developed. Based on multi-node monitoring, the testing performance data is monitored and recorded in real time, accidents are prevented and complex situations are dealt with promptly. The safety of testing operation is improved by allocating equipments and pipelines safely. The emergency shutdown barrier of ground process and the emergency release process of testing are set up to solve effectively the process pressure building and overpressure caused by pipeline blockage by cutting off the source of high-pressure formation fluid in time in the case of leakage. The spray cooling system is 3D deployed to prevent the high-heat radiation caused by high-yield burning from damaging the equipments and personnel on the platform. This technology is well applied in the field, and it should be popularized further.

     

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